How to Grill Sausages Without Flare-Ups on Gas and Charcoal Grills - Backyard Boss
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How to Grill Sausages Without Flare-Ups on Gas and Charcoal Grills

Nothing can be more irresistible than the aroma of grilled sausages being prepared on a gas or charcoal grill wafting through the air. With such a wide variety of sausages from which to choose, these meats create great entrees for the summer BBQ season. Many grilling chefs avoid sausages due to grill flare-ups. There are ways to avoid this problem and we want to share them with you today!

Why Sausages on the Grill Cause Flare-Ups

Sausages on the grill grate
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Depending on the type of meat used in the sausage casings, flare-ups are a result of the naturally high-fat content of meat. Pork sausages have the highest natural fat content and tend to flare up more quickly than beef, turkey, or chicken sausages. Turkey and chicken sausages have the least natural fat content.

It’s important to grill sausages over a grill on a grill grate with a lower temperature. For charcoal grills, put sausages on the grill after other grilled meats or veggies when the heat of briquettes has waned. With a gas or electric grill, grill over a medium flame.

Tips on Grilling Pork Sausages to Contain Flare-Ups

Grilled Sausages
Image Credits: Bruno Kelzer on Unsplash

Pork should always be thoroughly cooked. This includes pork sausages. Marinating pork sausages overnight will partially cook them and hasten the time needed on the grill.

Experiment with different types of marinades to enhance the flavor of pork sausages. For example, a marinade of olive oil, balsamic vinegar, finely chopped garlic and a few fresh basil leaves will infuse the sausages with a Mediterranean flavor. Couple with the smoky grilling, the result is unforgettable. When using oil in marinades, allow the sausages to rest on paper towels to absorb excess oil and avoid grill flare-ups.

For grilling in a hurry, pork sausages can be pre-steamed in a large sauté pan. Simply place a cover over the pan and cook until sausages begin to turn color. Cook over low heat. When partially cooked, remove to grill. Most of the natural fat will be removed and grilling pork sausages with this method avoids flare-ups.

Another tip is to place sausages in a slow cooker on low for approximately two hours. Add barbecue sauce for extra flavor. When sausages appear slightly cooked, remove them to the grill over a medium fire until done.

Another hint for grilling sausages without flare-ups is to place the ungrilled sausages in a large bowl or pan. Add in one cup of apple cider vinegar, one cup of water, and one teaspoon of salt. Gently pierce each sausage three or four times with a clean needle that has been sterilized in boiling water. The acidity of the salty liquid will draw most of the natural fat from the sausage meat. Avoid using the tines of a fork to pierce the casings. The larger size of the tines causes sausages to split open on the grill.

Brats and Poultry Sausages

Sausages on the metal tray
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Brats are usually pre-cooked. This grill quickly and without flare-ups. However, it’s a good idea to use a metal grilling tray to prevent brats and poultry sausages from sticking directly to the grill. Turkey and chicken sausages tend to dry given their low level of natural fat.

Some grilling chefs prefer to line the grill with aluminum foil to avoid drying. Brats, chicken, and turkey sausages can also be marinated before grilling. Try marinating brats in beer, lemon juice, and finely chopped garlic. Chicken and turkey sausages do well in a marinade of white wine, fresh thyme or rosemary finely chopped, and a dash of Worcestershire sauce.

Know Your Fire and Your Grill to Avoid Flare-Ups

Couple of sausages on a grill
Image Credits: Michal Jarmoluk from Pixabay

The best tip to avoid flare-ups when grilling any type of sausage is to use the correct temperature for the specific type of meat. Electric and gas grills always grill faster. The advantage of these grills is the automatic temperature settings. There is a slight loss in the smoky essence that only charcoal can infuse in grilled foods. To add this smoky flavor, consider purchasing mesquite chips. Moisten mesquite chips before adding to gas or electric grills.

To Sump Up

Sausages are one of the most popular and tastiest options you can prepare on your charcoal or gas grill. However, it’s important how to prepare them properly to avoid any flare-ups. We are confident that if you apply all our suggestions, this won’t happen to you ever again. Have fun and enjoy your grilled sausages!